Beginning in the early 1720's, when the first bronze bells were being cast in America, through the early 1840's, American bell founders had little to no control nor understanding why a bell sounded the way it did. These early bells that were being cast sounded fine as a single pealing or tolling bell, creating either a "joyous noise" or a somber tone depending on when and how the bell was rung. Beginning in the 1840's several founders including Henry Hooper who was then the proprietor of the Revere Foundry in Boston, Andrew Meneely in West Troy, George W. Coffin and George Hanks in Cincinnati as well as several others began to understand how to manipulate the size, shape and thickness of the castings in order to achieve better sounding bells. There was a need for this by both the bell founders and the general public so that peals of 2, 3 and even 4 bells could be rung at once and have a melodious sound.
At first, the founders would use a method of casting where they would cast a bell or a set of bells and then ring them together to see how they sounded. If one or more bells was determined to be "bad", meaning the tone was either too flat or too sharp, that bell would be set aside and a new bell created. By this time the founders had enough of an understanding of bells that if the bell was found to be too flat, they could create a bell that had a sharper tone by either casting the new one slightly smaller in diameter, or they could cast the bell slightly thicker. If the bad bell was found to be too sharp, they could cast the new bell either slightly larger in diameter or slightly thinner.
Founders would use this method for the next 50 or 60 years.
Beginning in the late 1890's founder slower began to realize that there was more than one sound that came out of a bell when it rang. This information was actually rediscovered in England, when the John Taylor Bell Foundry began experimenting with bells by casting the bells with thicker walls that normal and then thinning the walls in specific areas to flatten the sounds. They realized that there were actually five different frequencies that were vibrating and that if these frequencies could be brought into an organized fashion, the bell may ring a musical chord. These five frequencies, which bell founders refer to as partials are named the Hum Tone, Prime, Minor Third (Tierce), Fifth (Quint) and the Nominal.
Hum - Lowest partial of the bell
Prime - Musical pitch of the bell, one octave above the Hum
Minor Third - Minor third above the Prime
Fifth - Perfect fifth above the Prime
Nominal - Perceived note of the bell, two octaves higher than the Hum
The only early American Bell Foundry that was able to ever have a full understanding of how to design, cast and tune all five partials of a bell was the Meneely & Company Bell Foundry of West Troy, NY. They began this tuning method in the 1920's and carried it through the mid 1950's when they closed.
The Meneely Bell Company of Troy, NY as well as the Buckeye Bell Foundry under E.W. Vanduzen developed a rudimentary understanding of bell tones in general an adopted a method of shortening the bell profiles, by removing metal from the bottom of the lip of the bell if they needed to sharpen it a bit. Bells with this tuning method can be seen in a number of chime installations that still exist in the US.
When looking at early American chimes, most number between 9 and 14 bells. Because these instruments are normally not tuned, or very crudely tuned, it is easy to hear bells that are flat and bells that are sharp when ascending and descending the scale. In some instances, improvements can be made in the sound of the chime, as an instrument, by removing the bells from the tower and performing some isolated tuning on the two most important partials, the Nominal and the Minor Third. These adjustments in the bell can be made with internal tuning, meaning that only metal within the inside of the bell is removed, hence preserving the historical external profile of the bell.

The first step is to analyze the bells, which can be done in the tower, to see if it is possible to improve the sound. This is done by plotting a tuning map of the existing chime using a combination of a strobe tuner and computer programs.
The tuning map allows us to see each of the partials ringing in the bell and compare them to the relationship of the other bells within the chime. In tuning these bells we are not changing the notes of the frequencies, but rather aligning them in a better relationship with one another.

If it is determined that the sound of the chime can be improved, the bells are removed from the tower and brought to our shop where they are first blasted to remove the patina, and a second tuning reading is made, because the removal of the patina changes the partial frequencies slightly.
The bells are then flipped upside down and using a specialized grinder, metal can be removed in specific areas to bring the Minor Third and the Nominal partials further in line with one another and also closer in relationship with the surrounding bells.
When removing the metal, it is important to remove it evenly around the entire inner circumference of the bell, at the same depth all the way around.





Below is an example of a chime of bells cast by The Meneely Bell Company of Troy, NY in 1919

Note how the sharpest minor third partial is +32 cents on bell 12 and the flattest is -73 cents on bell 5 leaving at gap of 105 cents, just over 1 whole semitone
Now look at the sharpest Nominal, bell 12 is +22 cents and the flattest is bell 5 at -38 cents leaving a gap of -60 cents

Looking at the Minor Third after tuning we can see that the sharpest is now at -17 on bell 7 and the flattest is now at 73 on bell 5 leaving the gap at -56 cents
If we look at the Nominal after tuning, bell 4 is the sharpest at -28 cents and the flattest bell is number 5 at - 37 leaving a gap of only 9 cents
A second example of is a chime of 10 bells cast in 1922 by The McShane Bell Foundry of Baltimore, MD.

Looking at the original readings on this chime, we see that the sharpest Minor Third is on bell 10 which is at +39 and the flattest is on bell 4 which is at -40, leaving a gap of 79 cents.
On the Nominals, we see that bell 8 is the sharpest at -9 and bell 1 and bell 10 is the flattest at -37. This leaves a gap of 28 cents

After the tuning was complete, the sharpest Minor Third was bell 11 at -8 and the flattest was on bells 2 and 4 which was at -50 leaving a gap of 42 cents.
For the Nominals, bell 6 is the sharpest at -44 and bell 3 is the flattest at -50 leaving a gap of just 6 cents.
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